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A Study on the Development of integrated Process Safety Management System based on Artificial Intelligence (AI)

Keywords: Process Safety Report, Process Safety Management (PSM), Artificial Intelligence, Training Datasets

Submission Type: Full

Status: Accepted | Submitted at: 2025-05-25 05:59:10

Abstract

In this paper, the guidelines for the design of an Artificial Intelligence(AI) based Integrated Process Safety Management(PSM) system to enhance workplace safety using data from process safety reports submitted by hazardous and risky facility operators in accordance with the Occupational Safety and Health Act is proposed. The system composed of the proposed guidelines is to be implemented separately by individual facility operators and specialized process safety management agencies for single or multiple workplaces. It is structured with key components and stages, including data collection and preprocessing, expansion and segmentation, labeling, and the construction of training datasets. It enables the collection of process operation data and change approval data from various processes, allowing potential fault prediction and maintenance planning through the analysis of all data generated in workplace operations, thereby supporting decision-making during process operation. Moreover, it offers utility and effectiveness in time and cost savings, detection and prediction of various risk factors, including human errors, and continuous model improvement through the use of accurate and reliable training data and specialized datasets. Through this approach, it becomes possible to enhance workplace safety and prevent accidents

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Authors

  • Kyung-Hyun Lee (First Author), Graduate school of Convergence Technology and Energy Tech Univ of Korea – khlee@cku.ac.kr
  • Rackjune Baek (Co-author), CKU Professor – rj100@hanmail.net

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